Motorcycles are well-loved in the United States. If a clutch cable is too tight, it can cause the clutch to … XJ550H, Jan 29, 2018 #14. Come join the discussion about performance, modifications, troubleshooting, maintenance, off-road, touring, street bikes, and more! Depending on what type of machine you’re using, the adjustment process is likely a little bit different. Start with the carb side of the cables. If you need just a small adjustment, skip to the throttle housing. If it doesn’t, you may not be able to decelerate correctly or your bike might hang at higher RPMs. Tighten the deceleration locking nut. Omit this step if … We work directly with the best professional riders and mechanics to develop and test our cables. In fact, according to a statistic from Ultimate Motorcycling, the households that own a motorcycle in the United States increased from 6.94 percent in 2014 to about 8.02 percent in 2018. Some bikes will only have one adjuster. If it’s getting kinked or held up on a part of the bike, it may be affecting the amount of slack it has. This is also a good time to check the throttle’s return travel. Adjusting the throttle cable is much easier than repairing your carbs. XJBikes - Yamaha XJ Motorcycle Forum. Possibly more if the cable was sized to fit the motorcycle. 380 Posts . Turning the adjuster in will give you more slack. ✔Get matched with top providers. Switch and save. Just slide the rubber cover off, loosen the locknut, and turn the barrel adjuster to achieve the desired free play. Order your motorcycle’s official shop manual at eManualOnline.com. Then, adjust the cable adjuster in or out so that the throttle grip has the right amount of free play (which, you should know from the first check you did to measure the appropriate amount of … If you need to do work on the throttle cable of your bike, this video may help you with removing the tube. A cable that’s too loose will have poor throttle response and may feel sluggish or weird at WOT. One of these maintenance factors includes the throttle cable. First, put the motorcycle onto a lift so that it stands flat on the ground. (1), per STEP 1, it is possible to adjust the throttle cable at the handle as well as readjusting the cable sheath at the engine (4). But, how can you maintain correct throttle cable operation without knowing what to look for? Screw the metal cable guide into the throttle housing completely and lightly tighten the guide lock nut. Basic throttle cable adjustment for the /2. Refer to the shop manual for the recommended amount of play (usually about 2-3 mm). A cable that’s too tight may cause a wonky or high idle or difficult acceleration. At the throttle housing on the handlebar. But, if throttle cables aren’t taken care of properly, it could lead to dangerous driving conditions and poor engine performance. Discussion Starter • #1 • Sep 4, 2010. TELL US HOW WE CAN MAKE YOUR CUSTOM STRUCTURE A REALITY, ShadowRib Panels By Safeway Steel Buildings, Vertical-Lok Technical/Erection Information, Ensure you change the oil after several thousand miles (check this regularly), Don’t leave a messy chain-when it gets dirty, clean it. Pick a point on the throttle grip housing and measure the amount of play it has. It is really easy to adjust the throttle cable on a bike, but in case you need to adjust your throttle cable and don't know how, this motorcycle tutorial will show you how on a Honda bike. Turning the adjuster in will give you more slack. Adjust the cable with 10mm wrenches 1 STEP 3 If the throttle control and cable are properly installed and adjusted it is possible to do a limited RPM adjustment at the engine by Your motorcycle will either have one or two throttle cables. The principles to adjustment, however, is basically the same, namely, to slide the cover off the in-line adjuster and release the lock nut. Any dust covers protecting the cable adjuster should be removed first. Duration: 8:24 Description Discussion Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. Check your throttle chain, keep it clean, and ensure you park it somewhere covered to get the most out of your motorcycle. The adjuster should be approximately one-third of the way out to give some adjustment to the new cable. Then turn the adjuster to get the 2-3mm free play. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. The throttle cable will naturally loosen up overtime, so it’s important to check the throttle slack periodically. Like with any modern machine, motorcycles generally use two throttle cables, unlike older carbureted machines often just use a single throttle cable. Cables. You can find the exact amount of recommended throttle cable free play in your motorcycle service manual. Apart from the checking and adjusting throttle cables, motorcycle maintenance is a vital part of being a motorbike owner. When you let go, the throttle should close automatically. Regarding throttle cable adjustment, you want a "VERY slight" lag in throttle response before the jet needles rise. For minor free-play adjustments, use the inline adjusters. Next, the locknut should be loosened. Knowing how to adjust your throttle cables properly is a great way to custom fit your bike to you and what you are comfortable with. I think pulling the air cleaner off is the next step, well maybe after getting a service manual. And those numbers are only going up. The /2 and /5 have almost identical throttle assemblies. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. (Use code: motorcyclezombies for 15% off your purchase). Adjust the cable's tension until there is only 1/8 inch of free play at the clutch lever. If your /5 has good cables and you want to apply this procedure, go ahead. I agree. Single throttle cable adjustment is straightforward. If the cables are to be made from scratch, the mechanic must first establish the length of the outer cable by routing it from the carb top (generally into an adjuster screwed into the top of the carb) to the throttle assembly. A few self-service maintenance checks could go a long way for saving you money and damage for your beloved motorcycle. Sometimes this can be fixed through adjusting the cable, or it may be a symptom of a carb issue. In that aspect, the /5 is slightly easier. Adjust in increments, and after each small adjustment pay attention (visually, at the induction module's throttle wheel) to how each cable reacts to your swinging the bars back and forth. Turning the adjuster out will tighten the cable. Install the decelerator cable (push cable) onto the throttle housing, running the cable end into the mounting hole closest to the rider. Make sure to unhook the starter switch first. Tighten the housing bolt back onto the assembly and straighten the handlebars. It got loose and not sure how to go about it. 1999 2510 Mule shifter adjustment. ... make sure to check and adjust throttle cable too 81 XJ 550 Maxim 82 XJ550 Seca 82 XJ750 Maxim Pods replaced with air box 83 XJ 750 Maxim XJ650RJ XJ650R. Tighten … The end of the cable "must" drop into the little "seat" atop the carb. Type of Motorcycle Currently Riding: 2009 Vegas 2008 VISION 2013 XC. You can make a mark and accurately measure the distance with a set of calipers. That’s why maintenance of your throttle cables is very important. The /2 has no special markings on the gear teeth like the /5. Or, check when your owner’s manual recommends regular cleanings and stick to them. A throttle cable is essentially an accelerator cable, which is a metal braided cable that serves as a mechanical link between the gas pedal and the engine’s throttle plate. Orange: Loosen to allow to move. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. You should have the same amount of slack that the old cable had. When adjusting the cables, refer to your service manual for the proper free play adjustments, as a throttle cable that is too tight can cause engine revs to rise when the bars are turned, causing an unsafe condition. Roll the throttle back and forth to find the “free play zone” where moving the throttle does not engage the cable. Test the throttle cable and make sure it pulls correctly. That’s why we’re here. Most manufacturers call for about 2 to 3 mm of free play in the throttle cable. Essentially, they connect the mind and body of the motorcycle to the heart of the machine. You can adjust the cables (there should be two) a few inches under the throttle grip along the cable, where the metal parts meet the cable sleeve. Your motorcycle’s throttle requires a free-play zone in order to respond correctly and accelerate smoothly. First, test their function with the engine off. Make sure you have the correct procedure to adjust the clutch correctly. For two-adjuster models, loosen the nuts until there is plenty of slack. Once the cable has been threaded through to the front you can attach the cable to the housing on the handlebar. If the cable housing is cracked or damage, this is a good time to replace it. Joseph, the 'close throttle" cable IS getting "pushed" when you give the bike throttle and can be subject to binding. Remember, the throttle cable will loosen over time. The first thing to check is the condition of the cable itself. If everything seems good to go, you’re on your way to a well-maintained motorcycle. Tighten or loosen the adjuster to get the right amount of play. Make sure the throttle cables are "seated" into the carb tops. Then, do so with the engine idling to be sure there are no abnormal issues! Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. Turning the adjuster in will give you more slack. Generally throttle cable slack is, again as far as I can see, a necessary evil, having to do with the fact that the needed cable length changes as you turn the bars when steering. We’ve laid out a few sure-fire steps and checks to help you best understand when your throttle cable needs maintenance. 08 and up bikes are ecm/iac controlled and the throttle bodies do not get as dirty and the earlier bikes, but … Steve shows you how to remove the throttle tube covering the throttle cable on a Honda 919/Hornet 900 motorcycle. Then after placing the throttle cable at the point, adjust the cable, maintain the free play of about 2-3 mm and then tight the locknuts. 2) Shorten the return cable until it hits the stop. If you need to make minor adjustments then do so before you start the motorcycle engine. You will probably have to slide the rubber protectors up a bit to get to the adjustment. To adjust the throttle cable: Loosen the locknut. Twist the cable adjuster clockwise with a 10-mm wrench to tighten the cable and reduce the cable's free play. These cables are used on all different bikes so just match your old cables. Get the job done right! Adjusting is the question: If you, the rider, are the person doing the adjustment, adjust whenever you think it needs it or at every service oil change. Don’t slack when it comes to bike maintenance! Tighten or loosen the adjuster to get the right amount of play. Tighten the lock nut. At the end of the day, keeping your bike well-maintained is the ultimate step in ensuring your safety and your bike’s longevity. Used Motorcycle Inspection Checklist for Private Sales, Motorcycle Frames, Wheels, Controls & Suspension, Apply for a Motorcycle License (by State), How to Fix a Motorcycle: Common Repair Resources for Every Rider, How to Adjust a Motorcycle Throttle Cable. Thanks again for the input. Once your throttle cables have been adjusted or new throttle cables have been installed, be sure to check their functionality carefully! Turning the adjuster out will tighten the cable. Tighten the deceleration locking nut. 1) Follow common service manual. If it has two cables, one handles the opening of the throttle and the other handles the return. Motion Pro ® is dedicated to producing the best cables in the powersports industry. Forums > XJ Motorcycle Forums > XJ Technical Chat > Hello Guest. Make connections of the throttle cable with throttle housing. Single Cable Adjustment. 2.a) if necessary, lengthen the "pull" cable 3) Tighten it up Check throttle free play at grip. Now, adjust the acceleration cable’s adjuster until the desired amount of free play is present in the grip and tighten its locking nut. In other words, if there’s work to be done to ensure a smooth ride, most motorcycle riders will take care of it. You don't want the throttle cable(s) taught / too tight! This is something you’ll want to check periodically. Twist the adjuster counterclockwise with a 10-mm wrench to loosen the cable and increase free play. Reassemble the fuel body and a cover of … Jump to Latest Follow 1 - 3 of 3 Posts. Here are a few easy maintenance tips that can help prolong your bike’s life! You have limited privileges and you can't "SEARCH" the forums. Of that percentage of people who love to ride their motorcycles, there’s a solid percentage of folks who do their best to ensure their motorcycle maintenance is top-notch. 13 Vegas 8 Ball ... Only the 07 and earlier bikes had idle screws that you could adjust. Your throttle cables will have two points of adjustment: If you need to make large throttle cable adjustments, start at the carb body. Once that is achieved, tighten the lock nut and spray some silicon on the adjustor before sliding the cover back. J ... A forum community dedicated to Kawasaki Motorcycle owners and enthusiasts. Then resettle the throttle body. Lay the 2 cables side by side to ensure they are the same. First, remove dust covers protecting the cable and loosen the locknut. Completing this step is important for viewing and safety purposes. If you had zero freeplay when the bars are straight, the cable would tighten to the point of … It’s also worth checking the routing of the cable. 1) Back out the idle adjustment screw all the way. If you’re experiencing problems with your motorcycle’s acceleration or throttle response, the throttle cable adjustment is one of the first things to check. 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